Incorrect wiring, connectivity issues, or interrupted lines are hidden defects that can bring your project to a standstill.
With the right partner for wire harness and cable assembly, you minimize these risks and build the foundation for a successful product. We back up this commitment with the highest international certifications.
As experienced EMS partner, Variosystems supports your project from development through to series production and manufactures cable systems precisely tailored to your technical requirements. From cable assembly and mounting to comprehensive electrical and visual inspections, we ensure consistently reliable connectivity and sustain high quality.
Our manufacturing and quality processes are based on internationally recognized standards:
More than 450 employees manufacture scalable cable systems at our site in Sri Lanka across 6,500 m² of production space—flexibly designed for a wide range of requirements and batch sizes.
With our expert consulting, we keep your projects on track from the very beginning. Together with you, we clarify technical requirements, operating conditions, and quality specifications before wire harness production begins. This helps avoid risks such as wiring errors, unsuitable materials, or later design changes at an early stage.
Our goal is to reduce downtime, avoid costly troubleshooting, and establish a solid foundation for stable series production. Based on your requirements, we create detailed drawings, bills of materials, and a tailored testing strategy. This results in a technically sound, cost-efficient, and reliably executable solution for your application.
Wire harness assembly requires sound development expertise, material expertise, and scalable production. Our goal: high-quality technical interconnection solutions that integrate seamlessly into your series processes. For existing customers, we also provide cable assembly services as part of harness manufacturing.
Our production process consistently considers tooling compatibility, compliance with standards, and full material certification of all components used. The precise assembly of connectors is carried out according to defined quality standards and validated testing procedures.
We manufacture both standard wire harnesses and cable systems for drag chain applications designed to withstand continuous mechanical stress. Production is tailored individually to your volumes, complexity, and delivery requirements. The result is robust, installation-ready cable systems with reproducible quality.
Reliable cable systems are created through consistent validation. As part of our test engineering services, we develop suitable test processes to ensure that every assembly performs exactly as specified under defined conditions—with a strong focus on electrical testing and reproducible crimp quality.
By combining automated test systems with qualified manual procedures, we ensure transparency, traceability, and documented quality.
Even after project completion, worn or obsolete components can affect your product and lead to unexpected costs. We support your products throughout their entire lifecycle, ensuring long-term operational reliability.
With structured lifecycle support, we ensure continuous spare parts availability, technical support, and predictable service processes—keeping your systems fully operational.
Are you planning a new project or looking for a strategic EMS partner for your cable systems? With our expertise in wire harness assemby, we support companies in Industrial & Automation, Medtech, and other demanding industries. From initial inquiry through development, industrialization, and life-cycle management, we support your project with deep technical expertise.
Send us your drawings and technical documentation, bills of materials (BOM), or technical specifications, including testing requirements and applicable standards. Based on this, we will prepare a tailored quotation.
